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The 6 x 19 classification of wire ropes
includes standard 6 strand, round strand ropes with 16 through 26 wires per
strand. The 6 x 36 classification of wire ropes includes standard 6 strand,
round strand ropes with 27 through 49 wires per strand. Although their
operating characteristics vary, all have the same weight per foot and the
same minimum breaking force, size for size.
While the 6 x 19 ropes give primary
emphasis to abrasion resistance in varying degrees, the 6 x 36 ropes are
important for their fatigue resistance. This fatigue resistance is made
possible by the greater number of small wires per strand.
Although there are exceptions for
special applications, the constructions in 6 x 36 classification are primarily
designed to be the most efficient for each rope diameter. As the rope size
increases, for instance, a large number of wires can be used to achieve
required fatigue resistance, and still those wires will be large enough to
offer adequate resistance to abrasion.
6x19
classification ropes
6x19S (Seale) In this
construction, each strand has nine outer wires over nine smaller inner wires
over one large center wire. A comparison of cross-sections shows that these
outside wires are larger than those of the 6 x 25FW or 6 x 26WS. Therefore, its
resistance to abrasion is increased, but its fatigue resistance is decreased.
This is a good rope to withstand abrasion or crushing on the drum.
6x25FW (Filler Wire) To
most wire rope users, 6 x 19 means 6 x 25 filler wire. It was the most common
rope in the 6 x 19 classification. This rope has a good balance between both
abrasion resistance and fatigue resistance in relation to other ropes.
6x26WS (Warrington
Seale) This construction has better resistance to abrasion than a 6 x
25FW. It also features a compact construction with solid support for the wires;
hence, it has a high resistance to crushing. Its number and relative size of
the inner wires add to the stability of the strand and gives it a fatigue
resistance comparable to a 6 x 25FW.
A standard 6 x 26WS construction
provides the best rope for a wide range of applications. In general, we
recommend the use of a 6 x 26WS in any application where a 6 x 25FW is used.
In most rope sizes, only one 6 x 36
classification rope is made. These constructions were selected to provide
fatigue resistance without having wires that are too small.
The greater number of wires in the 6 x
36 classification makes these ropes more susceptible to crushing. This can be
minimized, however, by specifying an Independent Wire
Rope Core (IWRC) and by using well-designed sheaves, grooved drums and proper
operating techniques.
Minimum
Breaking Force and weights for standard 6 x 19 and 6 x 36 classification
ropes
|
FIBER
CORE |
IWRC |
Diameter
(in.)
|
Approx.
wt./ft. (lbs.)
|
Minimum Breaking
Force (tons of 2000 lbs.)
|
Approx.
wt./ft. (lbs.)
|
Minimum Breaking Force (tons of 2000
lbs.)
|
| IPS |
EIP |
IPS |
EIP |
EEIP |
| 3/16 |
0.059 |
1.55 |
1.71 |
-- |
-- |
-- |
-- |
| 1/4 |
0.105 |
2.74 |
3.02 |
0.116 |
2.94 |
3.40 |
-- |
| 5/16 |
0.164 |
4.26 |
4.69 |
0.18 |
4.58 |
5.27 |
-- |
| 3/8 |
.0236 |
6.10 |
6.72 |
0.26 |
6.56 |
7.55 |
8.30 |
| 7/16 |
0.32 |
8.27 |
9.10 |
0.35 |
8.89 |
10.2 |
11.2 |
| 1/2 |
0.42 |
10.7 |
11.8 |
0.46 |
11.5 |
13.3 |
14.6 |
| 9/16 |
0.53 |
13.5 |
14.9 |
0.59 |
14.5 |
16.8 |
18.5 |
| 5/8 |
0.66 |
16.7 |
18.3 |
0.72 |
17.9 |
20.6 |
22.7 |
| 3/4 |
.095 |
23.8 |
26.2 |
1.04 |
25.6 |
29.4 |
32.4 |
| 7/8 |
1.29 |
32.2 |
35.4 |
1.42 |
34.6 |
39.8 |
43.8 |
| 1 |
1.68 |
41.8 |
46.0 |
1.85 |
44.9 |
51.7 |
56.9 |
| 1 1/8 |
2.13 |
52.6 |
57.8 |
2.34 |
56.5 |
65.0 |
71.5 |
| 1 1/4 |
2.63 |
64.6 |
71.1 |
2.89 |
69.4 |
79.9 |
87.9 |
| 1 3/8 |
3.18 |
77.7 |
85.5 |
3.50 |
83.5 |
96.0 |
106 |
| 1 1/2 |
3.78 |
92.0 |
101 |
4.16 |
98.9 |
114 |
125 |
| 1 5/8 |
4.44 |
107 |
118 |
4.88 |
115 |
132 |
146 |
| 1 3/4 |
5.15 |
124 |
137 |
5.67 |
133 |
153 |
169 |
| 1 7/8 |
5.91 |
141 |
156 |
6.50 |
152 |
174 |
192 |
| 2 |
6.72 |
160 |
176 |
7.39 |
172 |
198 |
217 |
| 2 1/8 |
7.59 |
179 |
197 |
8.35 |
192 |
221 |
244 |
| 2 1/4 |
8.51 |
200 |
220 |
9.36 |
215 |
247 |
272 |
| 2 3/8 |
|
10.4 |
239 |
274 |
|
| 2 1/2 |
11.6 |
262 |
302 |
| 2 5/8 |
12.8 |
288 |
331 |
| 2 3/4 |
14.0 |
314 |
361 |
| 2 7/8 |
15.3 |
341 |
392 |
| 3 |
16.6 |
370 |
425 |
| 3 1/8 |
18.0 |
399 |
458 |
| 3 1/4 |
19.5 |
429 |
492 |
| 3 3/8 |
21.0 |
459 |
529 |
| 3 1/2 |
22.7 |
491 |
564 |
| 3 5/8 |
24.3 |
523 |
602 |
| 3 3/4 |
26.0 |
557 |
641 |
| 3 7/8 |
27.7 |
591 |
680 |
| 4 |
29.6 |
627 |
720 |
| 4 1/8 |
31.7 |
658 |
757 |
| 4 1/4 |
33.3 |
694 |
799 |
| 4 3/8 |
35.4 |
734 |
844 |
Available
galvanized at 10% lower strengths, or in equivalent strengths on special
request |